Kayak Construction: Ok, maybe it is too hot to epoxy

Since I “wasted” the first three days of the four day weekend doing stuff like resting up, kayaking with my dearest wife, and doing an ill-advised upgrade on my Linux box, I felt like I really needed to get at least something done today. And what I had next on the list was to take off more wires and fill more seams with epoxy. And more importantly, to see how I could fix up the horrible mess that is the stern. Unfortunately the first three days were also the days when the weather was perfect. Today it’s hot as hell, and getting humid – and it’s going to stay like that until Thursday.

First I sanded and scraped the bow half of the deck, upon which I’d already done this wire removal and fill job a few days ago. Next I tried to make tape “dams” on the stern area, so that I’d be able to hopefully fill the gaps in with epoxy. Because I was going to do this filling, I mixed up two ounces of epoxy. I was a little wary of mixing two ounces in this heat, and I should have listened to myself.

When you fill seams, you use a dental syringe with about a third to a half an ounce of epoxy in it. I was having a bit of problem with the syringe leaving a decent sized trail of epoxy, and then suddenly splooge-ing out a big wad all at once. (If you’ve read “The Meaning of Liff”, think of it as a “Toronto”.) But I was doing ok, squeegee-ing up the big splooges, on my second or third syringe when I realized it was getting uncomfortably hot. I dumped the remainder and went back to my cup with the remainder of the two ounces I had mixed up, only to discover that the epoxy in the cup had solidified, and was also hot as hell – so hot it was melting the plastic cup.

So I mixed up another ounce to finish, and used about half of it. I didn’t get all the bits filled that I’d hoped to, but maybe when the temperature comes down below 80 I can continue on.

What a day!

Got an piece of beta software that I’ve been waiting for for a while, but it required that I upgrade my Linux box from Ubuntu 7.10 to 8.04. The upgrade seemed to work fine, but the kernel paniced when I rebooted. It booted on “Linux.OLD”, an older kernel, but my USB keyboard didn’t work and several other things weren’t working right. I re-ran “lilo” thinking it might get the proper kernel booted, but instead it removed “Linux.OLD” from the boot menu, and now I have no way to boot it. Downloading a Live CD right now.

Went flying for the first time in a long time. The plane is badly out of rig and with full left rudder trim, still required more left rudder to center the ball. I didn’t have any destination in mind, just flew around a bit to a couple of airports I rarely visit. My third landing wasn’t too bad.

Went with Vicki to buy her a kayak. She bought a Swift Saranac 14, which is a pretty good boat, and very popular. I hope she gets lots of use out of it.

Although the menu and other buttons on the new camera don’t work, I can still take pictures with it (just can’t change the ISO, or switch to shooting in RAW, or any number of other adjustments). First picture is here.

Kayak Construction: Finishing the deck wiring

Today I finished wiring the rear deck panels, attached the deck recess plate, and positioned and taped the deck down on the hull, and tightened all the wires. I was going to start gluing the deck seams, but a thunderstorm started as soon as I was about to start mixing the epoxy so I called it a day.
Continue reading “Kayak Construction: Finishing the deck wiring”

Kayak Construction: Starting the top deck

Oh, two posts in one day! After the epoxy had dried a bit I went to scrape off the excess and I realized it was actually dry enough that I could work with it if I were careful. So I started wiring the deck. And it went pretty well. It was great to see that the lessons I learned from the hull are making the deck work much better. I got the front panels (panel #4) wired together, the shear panels (panel #3) drilled and wired to the front panels, and started on the rear panels as well. Everything is wired very loosely so that I can make adjustments afterwards.

It looks great, and I can really start to see the beautiful lines of the kayak for the first time. It looks exactly as I hoped, a hard chined British-style.

And once again, I am reminded that no matter how tempting it is, you should not put the portable drill down on the battery pack as shown in every catalog picture you’ve ever seen. I’ve now knocked over the drill again and broken a third 1/16th inch drill bit. I’m trying very hard to put the drill down on its side, in the hopes that my last 1/16th inch drill bit will last until the end of this project.